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Ceramic Substrates & Insulators

Lapped alumina substrates, plates and high-voltage insulators in 99% and 99.7% grades for electronic and electrical equipment.

In electronic and electrical applications the requirement is not wear resistance at all — it is dielectric strength, thermal conductivity, dimensional stability and cleanliness, in a part that is often small and always inspected.

Where it is used

  • Thick-film and thin-film substrates for sensors and hybrid circuits
  • High-voltage insulators, standoffs, spacers and busbars supports
  • Vacuum-process components and feedthrough insulators
  • Heater substrates and thermal spreaders
  • Laser and optical component mounts
  • Wear pads and guides in semiconductor handling equipment

Properties that matter

Property AL-99 AL-99.7
Al₂O₃ content 99% 99.7%
Bulk density 3.85 g/cm³ 3.90 g/cm³
Apparent porosity ≤ 0.2% ≤ 0.1%
Dielectric strength typ. 15 kV/mm typ. 16 kV/mm
Thermal conductivity typ. 25 W/m·K typ. 29 W/m·K
Flatness, lapped 0.01 mm / 100 mm 0.01 mm / 100 mm
Surface finish Ra 0.1 µm Ra 0.1 µm

Dielectric and thermal values are typical figures for the grade, not a guarantee for a specific part geometry. Tell us which property is being qualified and we will state it on the certificate.

Post-processing

  • Lapping and polishing to controlled flatness and finish
  • Laser drilling and scribing of holes and break lines
  • Metallisation and brazable coatings on request
  • Edge chamfering and radius preparation to reduce chipping
  • Cleaning and packaging for clean-room entry
Tell us what the part has to pass

If the part has to meet an insulation test, a flatness callout or a cleanliness specification, tell us the test and the acceptance limit. We will quote to the qualification rather than to a general tolerance.

Upload the substrate drawing

Include the critical flatness, finish and insulation requirements. Feasibility confirmation within one working day.

Send us your drawing — get a quotation with a firm lead time

PDF, DWG, STEP, IGES or a photo with the critical dimensions marked. Engineering review within one working day.