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Electronics & Semiconductor

Alumina substrates, insulators and vacuum-process components in 99% and 99.7% grades, made and ground to drawing.

In electronics and semiconductor equipment the requirement is not wear resistance at all — it is electrical insulation, dimensional stability, thermal conductivity and cleanliness. Parts are small, tolerances are tight, and a single out-of-spec dimension stops a machine.

How wear actually happens

  • Thick-film and thin-film substrates. Flatness and surface finish determine whether the printed pattern holds its tolerance.
  • High-voltage insulators. Dielectric strength and creepage distance, in housings that also see thermal cycling.
  • Vacuum process parts. Outgassing and purity matter as much as geometry; porosity is not acceptable.
  • Wafer handling and plasma equipment. Alumina parts exposed to plasma and to aggressive cleaning chemistry.
  • Sensor and detector housings. Hermetic sealing against a ceramic surface requires controlled surface finish.

What we normally supply

  • AL-99 / 99.7 substrates, plates and discs, lapped to Ra 0.1 µm
  • AL-99.7 insulators, spacers and standoffs to drawing
  • AL-99.7 tubes, crucibles and sheaths for vacuum and high-temperature processes
  • Metallised and brazable alumina parts on request
  • Precision-ground shafts, pins and wear pads for handling equipment
  • Laser-drilled and green-machined features to avoid post-firing machining cost

Typical grade and thickness

Application Grade Thickness / size Notes
Thick-film substrate AL-99 ± 0.02 mm Flatness 0.01 mm / 100 mm; specify finish by function.
Vacuum insulator AL-99.7 ± 0.01 mm Porosity ≤ 0.1% for outgassing control.
Precision shaft AL-99.7 ± 0.005 mm Diamond cylindrical grinding; Ra 0.1 µm achievable.
Plasma-exposed part AL-99.7 by drawing Tell us the chemistry and we will confirm compatibility.

Starting points, not rules. The right specification depends on particle size, velocity and impact angle — send us the application and we will size it properly.

Send us your application

Equipment type, material handled, particle size, temperature and current part life — enough for a written recommendation.

Send us your drawing — get a quotation with a firm lead time

PDF, DWG, STEP, IGES or a photo with the critical dimensions marked. Engineering review within one working day.