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Porous Ceramic Filtration Media

Sintered porous alumina discs, plates and tubes with controlled pore size from 1 to 200 µm for liquid, gas and air filtration.

Porous ceramics filter by depth as well as by surface, which is why they hold far more contaminant than a cloth or a screen of the same rating — and why they survive backwashing and chemical cleaning that destroys a polymer element.

Where it is used

  • Fine filtration of acids, alkalis and solvents
  • Air and gas filtration at high temperature
  • Gas distribution and sparging in molten metals and chemical reactors
  • Bubble diffusers for aeration and ozone dosing
  • Catalyst supports and carrier bodies
  • Vacuum chuck and air bearing surfaces

Pore size and formats

Pore size Typical retention Common formats
1 – 5 µm Fine filtration, sterile air Discs, plates, candles
5 – 20 µm General liquid filtration Discs, plates, tubes
20 – 60 µm Coarse filtration, gas distribution Discs, plates, tubes, spargers
60 – 200 µm Aeration, sparging, flow distribution Discs, plates, domes

Pore size is quoted as a nominal rating on a bubble-point or mercury-intrusion basis. Tell us which method you are qualifying against and we will report on the same method.

Trade-offs you should know about

  • Finer pore, lower flow. Reducing pore size raises retention and pressure drop simultaneously.
  • Thicker element, longer life. A thicker disc holds more contaminant before the pressure drop reaches its limit.
  • Porosity is a filter property, not a strength property. A porous part is weaker than a dense one — avoid it as a structural member.
  • Cleaning matters. Backwashing, ultrasonic cleaning and acid cleaning all work; the method should be chosen for the contaminant, not for the ceramic.

Grades

AL-92 is used where cost dominates and the chemistry is benign. AL-99 is the standard choice for chemical and pharmaceutical filtration. Where the filtered medium must remain metal-free, both grades are inherently inert and introduce no iron.

Specify a filtration element

Pore size, flow rate, pressure drop limit, medium and cleaning method. We will propose the geometry and porosity.

Send us your drawing — get a quotation with a firm lead time

PDF, DWG, STEP, IGES or a photo with the critical dimensions marked. Engineering review within one working day.